drill stand: downloaded back from thingiverse

diff --git a/drill_stand.scad b/drill_stand.scad
new file mode 100644 (file)
index 0000000..04504a4
--- /dev/null
+++ b/drill_stand.scad
@@ -0,0 +1,98 @@
+include <DroidSans.scad>
+
+// the holes layout is determined by this variable:
+// drill bit sizes, row by row.
+// remember to add these numbers also to numbers.txt
+// and regenerate DroidSans.scad using make.sh
+sizes = [
+       [ 1.5, 1.7, 2, 2.2, 2.3, 2.5, 3, 3.2, 3.4, 3.5, 4, ],
+       [ 4.2, 4.5, 4.6, 4.7, 4.8, 4.9, 5, 5.1, 5.2, 5.5, ],
+       [ 5.7, 6, 6.1, 6.2, 6.5, 6.7, 6.8, 7, 7.5, 8, ],
+       [ 8.5, 8.6, 9, 9.5, 9.8, 10, 10.1, 10.4 ],
+];
+sizes_max = 10.4; // the maximum value of the above values
+
+total_width = 140;
+
+row_y_offsets = [ // can we calculate this somehow?
+       0,
+       sizes[0][len(sizes[0])-1], 
+       sizes[0][len(sizes[0])-1] + sizes[1][len(sizes[1])-1], 
+       sizes[0][len(sizes[0])-1] + sizes[1][len(sizes[1])-1] + sizes[2][len(sizes[2])-1], 
+       sizes[0][len(sizes[0])-1] + sizes[1][len(sizes[1])-1] + sizes[2][len(sizes[2])-1] + sizes[3][len(sizes[3])-1], 
+];
+
+/*
+sizes = [ [ 1.5, 4.6 ], [ 6.1, 10.1 ] ];
+// sizes = [ [ 10, 8 ], [ 9.1, 7 ] ];
+sizes_max = 10.1;
+total_width = 28;
+*/
+
+// spares:
+// 1.5, 2, 2, 3, 3, 3.5, 4.5, 4.5, 4.8, 5, 5.1, 5.5, 6, 6.5, 7,
+// 8, 9.5
+
+diam_tolerance = 0.2; // make the hole diameter this bigger
+drill_bottom = 1.2; // solid bottom (where the holes end)
+drill_cone = 1.5; // top of the hole is wider by this
+angled_height = 7;
+
+item_height = 8; // height of the first row
+item_depth = sizes_max + 2*drill_cone + angled_height/sqrt(2); 
+item_h_step = angled_height/sqrt(2); // other rows increment
+
+epsilon = 0.01;
+infty = 100;
+
+// holder for a single bit
+module one_slot(diam, width, depth, height) {
+       // precision holes; see
+       // http://hydraraptor.blogspot.cz/2011/02/polyholes.html
+       // for details
+       n = max(round(2 * (diam + diam_tolerance)),3);
+       assign(diam1 = (diam + diam_tolerance) / cos(180/n))
+       difference() {
+               // object body
+               translate([0, 0, 0])
+                       cube([width, depth, height]);
+               // drill hole
+               translate([width/2, (depth+angled_height/sqrt(2))/2, drill_bottom])
+                       cylinder(r = diam1/2, h = infty, $fn=n);
+               // top cone
+               translate([width/2, (depth+angled_height/sqrt(2))/2, height-drill_cone])
+                       cylinder(r1 = diam1/2, r2 = (diam+drill_cone)/2,
+                               h = drill_cone+epsilon,
+                               $fn = n);
+               // angled front side
+               translate([0, 0, height-angled_height/sqrt(2)])
+                       rotate([-45, 0, 0])
+                       translate([-infty/2, -infty, -infty/2])
+                               cube(infty);
+               // text
+               translate([width/2, 0, height-angled_height/sqrt(2)])
+                       rotate([45, 0, 0])
+                       scale([0.1, 0.1, 0.2])
+                       translate([0, 12, 5-(0.8/0.1)])
+                               DroidSans(str(diam));
+       };
+};
+
+module one_row(row, height) {
+       assign(item_width = total_width/len(row),
+               depth = row[len(row)-1] + 2*drill_cone + angled_height/sqrt(2))
+       for (i = [0 : len(row)-1])
+               translate([i*(item_width-epsilon), 0, 0])
+                       one_slot(row[len(row)-1-i], item_width, depth, height);
+};
+
+module all_rows(rows) {
+       for (i = [0 : len(rows)-1]) {
+               translate([0, row_y_offsets[i] + i*(2*drill_cone + angled_height/sqrt(2) - epsilon), 0])
+                       one_row(rows[i],
+                               item_height+item_h_step*i);
+       };
+};
+
+translate([-total_width/2, -len(sizes)*item_depth/2, 0])
+       all_rows(sizes);