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index e6bf3a502a04b3c357ed018a02f497708fbc9411..c2baa83d960bb5453c29231cb888ec6bafde23a7 100644 (file)
 eps = 0.01;
 infty = 300;
 
-base_d = 70;
-base_y_scale = 0.7;
-base_wall = 1.25;
+/*
+sirka trupu u nabezne hrany 80mm
+max sirka trupu 90 mm
+sirka trupu 50mm pred nabeznou hranou 84mm
+rozchod klidne 150mm
+vyska osy se spodni hranou trupu az cca 30mm pod trupem
+kolma cast asi vpredu
+*/
 
-base_l = 80;
-base_w = 30;
+base_h = 95;
+base_w = 83;
+base_top = 5; // above the xz plane
+base_wall = 0.6;
+base_l = 45;
 
-rear_angle = 75;
 
-wheel_base = 70;
-wheel_h = 50;
-wheel_axle_cube = 5;
+axle_cube = 7;
+axle_hole = 3.5;
 
-axle_hole = 2;
+strut_wall = 1.2;
+base_top_l = axle_cube;
 
-beam_w = 1.5;
-beam_h = 5;
-top_beam_h = 12;
+bottom_strut_l = base_l-5;
 
-spring_clip_l = 3.5;
-spring_clip_w = base_w - 5;
-spring_dist = 10;
+wheel_h = 60;
+wheel_base = 110;
 
-module rear_cyl() {
-       translate([0, 0, -beam_w*sin(rear_angle)/2])
-       rotate([rear_angle-90, 0, 0])
-               cylinder(r = beam_w/2, h = beam_h/sin(rear_angle), $fn = 32);
+module base() {
+       difference() {
+               $fn = 128;
+               scale([base_w/base_h, 1, 1])
+                       cylinder(r = base_h/2, h = base_l);
+               // cut the top half
+               translate([-infty/2, base_top, -infty/2]) cube(infty);
+       
+               // cut the rear angle
+               translate([0, base_top, base_top_l])
+               rotate([-atan((base_l - base_top_l)/(base_h/2 + base_top)), 0, 0])
+               translate([-infty/2, -infty/2, 0]) cube(infty);
+       }
 }
 
-module front_cyl() {
-       rotate([rear_angle-90, 0, 0])
-               cylinder(r = beam_w/2, h = beam_h, $fn = 32);
+module wheel_cube()
+{
+       translate([wheel_base/2-axle_cube, 
+               -wheel_h-axle_cube/2, 0])
+               cube(axle_cube);
 }
 
-module top_cyl() {
-       rotate([rear_angle-90, 0, 0])
-               cylinder(r = beam_w/2, h = top_beam_h, $fn = 32);
+module top_strut() {
+       hull() {
+               // top
+               translate([base_w/2 - strut_wall/2, 0, 0])
+                       cylinder(r = strut_wall/2, h = base_top_l, $fn = 16);
+               // bottom
+               translate([wheel_base/2-strut_wall/2,
+                       -wheel_h+axle_cube/2, 0])
+                       cylinder(r = strut_wall/2, h = axle_cube, $fn = 16);
+       }
 }
 
-module body() {
-       rotate([rear_angle-90, 0, 0])
-       translate([0, -sqrt(pow(base_d*base_y_scale/2,2) - pow(base_w*base_y_scale/2,2)), 0])
-       difference() {
-               // outer cylinder
-               scale([1, base_y_scale, 1])
-                       cylinder(r = base_d/2, h = base_l);
-               // cut the sides
-               for (i = [-1, 1]) scale ([i, 1, 1])
-                       translate([base_w/2, -infty/2, -infty/2])
-                               cube(infty);
-               // cut the rear
-               translate([-infty/2, -infty, -infty/2]) cube(infty);
+module bottom_strut() {
+       hull() {
+               // center
+               rotate([0, 0, 30])
+               translate([0, -base_w/2 + base_wall/2, 0])
+                       cylinder(r = strut_wall/2, h = bottom_strut_l, $fn = 16);
+               // side
+               // translate([wheel_base/2-axle_cube+strut_wall/2,
+               //      -wheel_h+axle_cube/2-strut_wall/2 , 0])
+               translate([wheel_base/2-strut_wall/2,
+                       -wheel_h-axle_cube/2+strut_wall/2 , 0])
+                       cylinder(r = strut_wall/2, h = axle_cube, $fn = 16);
        }
+}
 
-       // wheel axle cubes
-       for (i = [-1, 1]) scale([i, 1, 1])
-               translate([wheel_base/2 - wheel_axle_cube, wheel_h - wheel_axle_cube/2, 0])
-                       cube(wheel_axle_cube);
-
-       // rear beams
-       for (i = [-1, 1]) scale([i,1,1])
-               hull() {
-                       translate([-(base_w/2-beam_w/2), spring_dist, 0])
-                               rear_cyl();
-                       translate([wheel_base/2-beam_w/2, wheel_h, 0])
-                               rear_cyl();
-               }
-
-       // spring top
-       hull() {
-               for (j = [-1, 1])
-                       translate([j*(base_w/2-beam_w/2), spring_dist, 0])
-                               rear_cyl();
+module horiz_strut() {
+       translate([-wheel_base/2, -wheel_h-axle_cube/2, 0])
+               cube([wheel_base, strut_wall, axle_cube]);
+}
+
+module body() {
+       base();
+
+       for (x = [-1, 1]) scale([x, 1, 1]) {
+               wheel_cube();
+               top_strut();
+               bottom_strut();
        }
 
-       // spring sides
-       for (i = [-1, 1]) scale([i,1,1])
-               hull() {
-                       translate([(base_w/2+beam_w), 0, 0])
-                               rear_cyl();
-                       translate([(base_w/2-beam_w/2), spring_dist, 0])
-                               rear_cyl();
-               }
-
-       // front beams
-       for (i = [-1, 1]) scale([i,1,1])
-               for (j = [-1, 1]) hull() {
-                       translate([j*(base_w/2-beam_w/2), (base_l-top_beam_h)*cos(rear_angle), (base_l-top_beam_h)*sin(rear_angle)])
-                               top_cyl();
-                       translate([wheel_base/2-beam_w/2, wheel_h, 0])
-                               front_cyl();
-               }
-
-       // spring rear clip
-       translate([-spring_clip_w/2, 0, 0])
-               cube([spring_clip_w, spring_clip_l, base_wall]);
-
-       // spring clip sides
-       for (i = [-1, 1]) scale([i,1,1])
-               hull() {
-                       translate([(base_w/2-beam_w/2), 0, 0])
-                               rear_cyl();
-                       translate([(base_w/2-beam_w/2), spring_clip_l - 1.5*beam_w, 0])
-                               rear_cyl();
-               }
+       horiz_strut();
 }
 
 difference() {
        body();
 
-       // inner cylinder hole
-       rotate([+rear_angle-90, 0, 0])
-       translate([0, -sqrt(pow(base_d*base_y_scale/2,2) - pow(base_w*base_y_scale/2,2)), -infty/2])
-               scale([1, 1*base_y_scale, 1])
-                       cylinder(r = base_d/2 - base_wall, h = infty);
-       // cut the bottom
-       translate([-infty/2, -infty/2, -infty]) cube(infty);
-       // wheel axle hole
-       translate([-infty/2, wheel_h, wheel_axle_cube/2])
+       // hole in the base, no matter what gets in
+       translate([0, 0, -eps])
+               scale([(base_w - base_wall)/(base_h - base_wall), 1, 1])
+               cylinder(r = base_h/2 - base_wall, h = base_l + 2*eps, $fn=128);
+
+       // hole for the wheel axle
+       translate([-infty/2, -wheel_h, axle_cube/2])
                rotate([0, 90, 0])
-                       cylinder(r = axle_hole/2, h = infty);
+               rotate([0, 0, 90])
+               cylinder(r = axle_hole/2, h = infty);
 }