]> www.fi.muni.cz Git - bike-lights.git/blobdiff - firmware/pwmled.c
5th brightness 2500 mA
[bike-lights.git] / firmware / pwmled.c
index d70013e53eb29b4e1cb3faae35f9c61e0f6085fd..03d1adb5957df2711b6c7bedf11a9c696ccdec57 100644 (file)
@@ -5,62 +5,91 @@
 typedef struct {
        uint16_t target, pwm;
        int16_t err_sum;
-       unsigned char mode, state, probe_steps;
+       unsigned char mode, state;
+       union {
+               unsigned char probe_steady, mode_changed;
+       };
        uint16_t mode_pwm[N_PWMLED_MODES];
        int16_t err_sums[N_PWMLED_MODES];
+       unsigned char modes_not_yet_stable;
 } pwmled_t;
 
 pwmled_t pwmleds[N_PWMLEDS];
 
+/*
+ * Mode stabilization:
+ * when changing brightness via pwmled_set_brightness() below,
+ * we want to converge to the target value as fast as possible. Also,
+ * we would like to somehow initialize the mode 3, which is used as
+ * "mode 2 + other PWMLED on". So after the brightness is set,
+ * we also set pwmleds[n].modes_not_yet_stable to MODE_STABILIZATION_TIME.
+ * When modes_not_yet_stable is non-zero, we allow only mode 2 to be set
+ * regardless of what is fed to pwmled_set_mode. We will then converge
+ * to the target value of mode 2 only, and after MODE_STABILIZATION_TIME
+ * ADC measurements, we copy the mode_pwm value to all other modes.
+ * Only then it is allowed to set the other modes.
+ */
+#define MODE_STABILIZATION_TIME        (2*16)  // two seconds worth of measurements
+
 #define PWMLED2_TESTING_WITH_350MA_LED
 
 #define SENSE_MOHM     33      /* 0.033 Ohm */
-#define MA_MOHM_GAIN_TO_ADC(ma, mohm, gain) (\
-       ((unsigned long)(ma))*(mohm) /* voltage at sensing resistor in uV */ \
-       /(1100000UL/gain/1024UL)     /* voltage of ADC reading == 1 */ \
-)
+/*
+ * Voltage in uV at ADC reading == 1 is 1100/gain/1024
+ * ADC module returns sum of 1 << PWMLED_ADC_SHIFT measurements
+ * Voltage in uV measured is current in mA * sense resistance in mOhm
+ */
+#define MA_GAIN_TO_ADC(ma, gain) ((uint16_t) \
+       ((uint32_t)(ma) \
+       * (SENSE_MOHM) \
+       * (1 << (PWMLED_ADC_SHIFT)) \
+       * 1024 \
+       / (1100000/(gain))))
 
 static uint16_t adc_max[N_PWMLEDS] = {
-       MA_MOHM_GAIN_TO_ADC( 400, SENSE_MOHM, 20),
-       MA_MOHM_GAIN_TO_ADC(  30, SENSE_MOHM, 20),
-#ifdef PWMLED2_TESTING_WITH_350MA_LED
-       MA_MOHM_GAIN_TO_ADC( 400, SENSE_MOHM,  1)
+#ifdef TESTING_FW
+       MA_GAIN_TO_ADC( 400, 20),
+       MA_GAIN_TO_ADC(  30, 20),
+       MA_GAIN_TO_ADC( 800,  1)
 #else
-       MA_MOHM_GAIN_TO_ADC(2500, SENSE_MOHM,  1)
+       MA_GAIN_TO_ADC( 900, 20),
+       MA_GAIN_TO_ADC(  30, 20),
+       MA_GAIN_TO_ADC(2500,  1)
 #endif
 };
 
-static uint16_t adc_vals[N_PWMLEDS*N_PWMLED_MODES] = {
-       /* pwmled0 */
-       MA_MOHM_GAIN_TO_ADC(  20, SENSE_MOHM, 20),
-       MA_MOHM_GAIN_TO_ADC(  50, SENSE_MOHM, 20),
-       MA_MOHM_GAIN_TO_ADC( 100, SENSE_MOHM, 20),
-       MA_MOHM_GAIN_TO_ADC( 350, SENSE_MOHM, 20),
-       /* pwmled1 */
-       16, 32, 64, 112,
-#if 0
-       MA_MOHM_GAIN_TO_ADC(   5, SENSE_MOHM, 20),
-       MA_MOHM_GAIN_TO_ADC(  12, SENSE_MOHM, 20),
-       MA_MOHM_GAIN_TO_ADC(  16, SENSE_MOHM, 20),
-       MA_MOHM_GAIN_TO_ADC(  20, SENSE_MOHM, 20),
-#endif
-       /* pwmled2 */
-       24, 32, 40, 48
-#if 0
-#ifdef PWMLED2_TESTING_WITH_350MA_LED
-       MA_MOHM_GAIN_TO_ADC( 100, SENSE_MOHM,  1),
-       MA_MOHM_GAIN_TO_ADC( 140, SENSE_MOHM,  1),
-       MA_MOHM_GAIN_TO_ADC( 250, SENSE_MOHM,  1),
-       MA_MOHM_GAIN_TO_ADC( 350, SENSE_MOHM,  1),
+static uint16_t adc_targets_0[] = {
+       MA_GAIN_TO_ADC(  50, 20),
+       MA_GAIN_TO_ADC(  80, 20),
+       MA_GAIN_TO_ADC( 160, 20),
+       MA_GAIN_TO_ADC( 350, 20),
+};
+
+static uint16_t adc_targets_1[] = {
+       MA_GAIN_TO_ADC(   5, 20),
+       MA_GAIN_TO_ADC(  10, 20),
+       MA_GAIN_TO_ADC(  20, 20),
+};
+
+static uint16_t adc_targets_2[] = {
+#ifdef TESTING_FW
+       MA_GAIN_TO_ADC( 120,  1),
+       MA_GAIN_TO_ADC( 160,  1),
+       MA_GAIN_TO_ADC( 240,  1),
+       MA_GAIN_TO_ADC( 320,  1),
+       MA_GAIN_TO_ADC( 460,  1),
 #else
-       MA_MOHM_GAIN_TO_ADC( 150, SENSE_MOHM,  1),
-       MA_MOHM_GAIN_TO_ADC( 350, SENSE_MOHM,  1),
-       MA_MOHM_GAIN_TO_ADC( 700, SENSE_MOHM,  1),
-       MA_MOHM_GAIN_TO_ADC(2400, SENSE_MOHM,  1),
-#endif
+       MA_GAIN_TO_ADC( 150,  1),
+       MA_GAIN_TO_ADC( 300,  1),
+       MA_GAIN_TO_ADC( 500,  1),
+       MA_GAIN_TO_ADC( 700,  1),
+       MA_GAIN_TO_ADC(1500,  1),
+       MA_GAIN_TO_ADC(2500,  1),
 #endif
 };
 
+static uint16_t adc_vals[N_PWMLEDS*N_PWMLED_MODES];
+
 #define ST_DISABLED 0
 #define ST_OFF      1
 #define ST_PROBING  2
@@ -77,16 +106,19 @@ void init_pwmled()
                pwmled_t *led = pwmleds + i;
                led->err_sum = 0;
                led->target = adc_vals[i*N_PWMLED_MODES];
-               led->pwm = 0;
                led->mode = 1;
-               led->state = ST_PROBING;
-               led->probe_steps = 0;
+               led->probe_steady = 0;
+               led->state = ST_OFF;
+               led->pwm = 1;
+               pwm_set(i, led->pwm);
 
                for (j = 0; j < N_PWMLED_MODES; j++) {
                        led->mode_pwm[j] = 0;
                        led->err_sums[j] = 0;
                }
        }
+
+       pwmled_set_brightness(PWMLED_BRIGHTNESS(0, 2, 1, 0, 2));
 }
 
 void pwmled_set_mode(unsigned char n, unsigned char mode)
@@ -104,10 +136,13 @@ void pwmled_set_mode(unsigned char n, unsigned char mode)
        led->mode = mode;
 
        if (mode > 0 && mode <= N_PWMLED_MODES) {
+               if (led->modes_not_yet_stable) // only mode 2 when !stable
+                       mode = 2;
                led->target = adc_vals[n*N_PWMLED_MODES + mode - 1];
                led->state = ST_ON;
                led->pwm = led->mode_pwm[mode - 1];
                led->err_sum = led->err_sums[mode - 1];
+               led->mode_changed = 1;
                pwm_set(n, led->pwm);
        } else {
                led->state = ST_OFF;
@@ -115,6 +150,116 @@ void pwmled_set_mode(unsigned char n, unsigned char mode)
        }
 }
 
+#define CHECK_BRIGHTNESS(var, expr, array) \
+       do { \
+               (var) = (expr); \
+               if ((var) >= sizeof(array)/sizeof(array[0])) \
+                       (var) = sizeof(array)/sizeof(array[0]) - 1; \
+       } while (0)
+
+void pwmled_set_brightness(uint16_t brightness)
+{
+       unsigned char i;
+
+       CHECK_BRIGHTNESS(i, brightness & 0x7, adc_targets_0);
+       adc_vals[0] = adc_targets_0[i];
+       CHECK_BRIGHTNESS(i, (brightness >> 3) & 0x7, adc_targets_0);
+       if (adc_vals[1] != adc_targets_0[i]) {
+               adc_vals[1] = adc_targets_0[i];
+               pwmleds[0].modes_not_yet_stable = MODE_STABILIZATION_TIME;
+       }
+       adc_vals[2] = adc_vals[1];
+
+       CHECK_BRIGHTNESS(i, (brightness >> 6) & 0x7, adc_targets_1);
+       // we use only one mode, so no modes_not_yet_stable handling here
+       adc_vals[3] = adc_targets_1[i];
+       adc_vals[4] = adc_vals[3];
+       adc_vals[5] = adc_vals[3];
+
+       CHECK_BRIGHTNESS(i, (brightness >> 9) & 0x7, adc_targets_2);
+       adc_vals[6] = adc_targets_2[i];
+       CHECK_BRIGHTNESS(i, (brightness >> 12) & 0x7, adc_targets_2);
+       if (adc_vals[7] != adc_targets_2[i]) {
+               adc_vals[7] = adc_targets_2[i];
+               pwmleds[2].modes_not_yet_stable = MODE_STABILIZATION_TIME;
+       }
+       adc_vals[8] = adc_vals[7];
+
+       for (i = 0; i < N_PWMLEDS; i++) {
+               pwmleds[i].err_sum = 0;
+               pwmled_set_mode(i, pwmleds[i].mode);
+       }
+}
+
+#define PWMLED_PROBE_STEADY_COUNT 10
+
+static inline unsigned char pwmled_probed_ok(unsigned char n, uint16_t old_pwm)
+{
+       pwmled_t *led = pwmleds + n;
+
+       if (led->pwm == old_pwm) {
+               if (led->probe_steady < PWMLED_PROBE_STEADY_COUNT)
+                       led->probe_steady++;
+       } else {
+               led->probe_steady = 0;
+       }
+
+       if (led->probe_steady < PWMLED_PROBE_STEADY_COUNT
+               && old_pwm <= led->pwm)
+               return 0;
+
+       // probed OK
+       led->mode_pwm[led->mode - 1] = led->pwm;
+       led->err_sums[led->mode - 1] = 0;
+
+       // next mode to probe?
+       if (led->mode < N_PWMLED_MODES) {
+               led->probe_steady = 0;
+               led->err_sum = 0;
+
+               led->mode++;
+               led->target = adc_vals[n*N_PWMLED_MODES+led->mode-1];
+
+               return 0;
+       } else {
+               unsigned char i;
+
+               led->state = ST_OFF;
+               pwm_off(n);
+
+               log_byte(0xF0);
+               log_byte(n);
+               log_word(jiffies);
+
+               for (i = 0; i < N_PWMLED_MODES; i++)
+                       log_word(led->mode_pwm[i]);
+
+               log_flush();
+
+               pattern_reload();
+
+               return 1;
+       }
+}
+
+static inline void pwmled_err(unsigned char n)
+{
+       pwmleds[n].state = ST_DISABLED;
+       pwm_off(n);
+
+       log_byte(0xF1);
+       log_byte(n);
+       log_word(jiffies);
+       log_flush();
+
+       switch (n) {
+       case 0: err_flags.err_pwmled0 = 1; break;
+       case 1: err_flags.err_pwmled1 = 1; break;
+       case 2: err_flags.err_pwmled2 = 1; break;
+       }
+}
+
+
 void pwmled_adc(unsigned char n, uint16_t adcval)
 {
        pwmled_t *led = pwmleds + n;
@@ -125,11 +270,16 @@ void pwmled_adc(unsigned char n, uint16_t adcval)
        if (!ST_IS_ON(led->state))
                return;
 
+       if (led->state == ST_ON && led->mode_changed) {
+               led->mode_changed--;
+               return;
+       }
        // FIXME: test for maximum adcval value (adc_max[n])
 
        old_pwm = led->pwm;
 
-       shift = led->state == ST_PROBING ? 3 : 5;
+       // shift = led->state == ST_PROBING ? 3 : 8;
+       shift = 3;
 
        sum = ((int32_t)led->pwm << shift)
                + led->err_sum + led->target - adcval;
@@ -141,53 +291,29 @@ void pwmled_adc(unsigned char n, uint16_t adcval)
        sum -= led->pwm << shift;
        led->err_sum = sum;
 
-       if (led->state == ST_PROBING) {
-               if (led->pwm == old_pwm) {
-                       if (led->probe_steps < 10)
-                               led->probe_steps++;
-               } else {
-                       led->probe_steps = 0;
-               }
-
-               if (led->probe_steps >= 10 || old_pwm > led->pwm) {
-
-                       led->mode_pwm[led->mode - 1] = led->pwm;
-
-                       if (led->mode < N_PWMLED_MODES) {
-                               led->probe_steps = 0;
-                               led->err_sum = 0;
-
-                               led->mode++;
-                               led->target = adc_vals[n*N_PWMLED_MODES+led->mode-1];
-                       } else {
-                               unsigned char i;
-
-                               led->state = ST_OFF;
-
-                               log_byte(0xF0);
-                               log_byte(n);
-                               log_word(jiffies);
-
-                               for (i = 0; i < N_PWMLED_MODES; i++)
-                                       log_word(led->mode_pwm[i]);
+       if (led->pwm >= PWM_MAX
+               || (n == 1 && led->pwm > PWM_MAX/2 && adcval < 0x08)) {
+               pwmled_err(n);
+               return;
+       }
 
-                               log_flush();
-                       }
+       if (led->state == ST_PROBING)
+               if (pwmled_probed_ok(n, old_pwm))
+                       return;
+
+       if (led->modes_not_yet_stable) {
+               if (!--led->modes_not_yet_stable) {
+                       // reached stability, copy mode 2 to mode 3 (-1)
+                       led->mode_pwm[0] = led->pwm;
+                       led->mode_pwm[2] = led->pwm;
+                       led->err_sums[0] = 0;
+                       led->err_sums[2] = 0;
                }
        }
 
        if (led->pwm == old_pwm)
                return;
 
-       if (led->pwm > (PWM_MAX << PWM_STEP_SHIFT)/2) {
-               pwm_off(n);
-               led->state = ST_DISABLED;
-               log_byte(0xF1);
-               log_byte(n);
-               log_word(jiffies);
-               log_flush();
-       }
-
        pwm_set(n, led->pwm);
 }