From 5bf78ebfb81736058346a193213ab8436f6a2fe4 Mon Sep 17 00:00:00 2001 From: "Jan \"Yenya\" Kasprzak" Date: Sun, 18 May 2014 00:35:00 +0200 Subject: [PATCH] rocket.scad: three-part model rocket --- rocket.scad | 273 ++++++++++++++++++++++++++++++++++++++++++++++++++++ 1 file changed, 273 insertions(+) create mode 100644 rocket.scad diff --git a/rocket.scad b/rocket.scad new file mode 100644 index 0000000..12d0378 --- /dev/null +++ b/rocket.scad @@ -0,0 +1,273 @@ + +// The Estes A8-3 and C6-7 motors have diameter of 17.7 mm, +// length 69.5 mm. The Estes Alpha launch pad has rod diameter 3.4 mm. + +motor_diam = 17.7 + 0.5; // add some tolerance +motor_len = 69.5 + 0.5; +motor_wall = 2; + +segment_overlap = 15; + +thin_wall = 1.0; // depends on the print width +thick_wall = 2.5*thin_wall; + +clip_spring_angle = 45; +clip_spring_depth = 20; + +rod_diam = 4; + +eps = 0.01; +infty = 1000; + +//----------------- MOTOR MODULE ----------------------------- + +module fin() { + assign(h1 = 2*motor_len/3, // near end height + h2 = 20, // far end height + h_off = motor_len, // height offset of the far height + w = 30, // distance of the far height + fin_w = thin_wall) + translate([0, -fin_w/2, -h1]) + hull() { + cube([eps, fin_w, h1]); // near end + translate([w, 0, h_off]) // far end + cube([eps, fin_w, h2]); + }; +}; + +// alternative fin layout +module fin2() { + assign(h1 = motor_len/2, // near end height + w2 = 18, // bottom/far end width + h_off = 50, // height offset of the far height + w = 30, // distance of the far height + fin_w = thin_wall) + translate([0, -fin_w/2, -h1]) + hull() { + cube([eps, fin_w, h1]); // near end + translate([w-w2, 0, h_off]) // far end + cube([w2, fin_w, eps]); + }; +}; + +rod_hole_height = 15; +rod_hole_side = 1.5*(rod_diam + thin_wall); + +module motor_module_solid() +{ + // the lowest part is for joining the segments + cylinder(r = motor_diam/2 + thin_wall, h = segment_overlap + eps); + + // conical joint between the two cylinders + translate([0, 0, segment_overlap - thick_wall + thin_wall]) + cylinder(r1 = motor_diam/2 + thin_wall, + r2 = motor_diam/2 + thick_wall, + h = thick_wall - thin_wall + eps); + + // protrusions to hold the main tube in place + for (a = [60, 180, 300]) { + rotate([0, 0, a]) { + translate([motor_diam/2 - thin_wall, 0, 0]) + cylinder(r1 = thick_wall-thin_wall/2, r2 = thick_wall, h = segment_overlap/3 + eps); + translate([motor_diam/2 - thin_wall, 0, segment_overlap/3]) + cylinder(r = thick_wall, h = 2*segment_overlap/3 + eps); + }; + }; + + // the thick cylinder above it + translate([0, 0, segment_overlap]) + cylinder(r = motor_diam/2 + thick_wall, + h = motor_len + motor_wall - segment_overlap); + + // clip spring + translate([0, 0, motor_len + motor_wall]) + intersection() { + translate([motor_diam/2+6, infty/2, 4]) + rotate([90, 0, 0]) + cylinder(r = 8, h = infty); + cylinder(r = motor_diam/2 + thick_wall, h = infty); + rotate([0, 0, -clip_spring_angle/2+eps]) + cube(infty); + rotate([0, 0, clip_spring_angle/2-eps]) + scale([1, -1, 1]) + cube([infty, infty, 8]); + }; + + // fins + for (a = [60, 180, 300]) { + rotate([0, 0, a]) + translate([motor_diam/2 + thick_wall-thin_wall, 0, motor_wall + motor_len]) + // fin(); + fin2(); + }; + + // rod hole holder + hull() { + translate([motor_diam/2 + thick_wall - rod_diam/2 - thin_wall, + 0, segment_overlap]) + scale([1, 1.4, 1]) + cylinder(r = rod_diam/2 + thin_wall, h = eps); + translate([motor_diam/2 + thick_wall + rod_diam/2, 0, segment_overlap + rod_hole_side]) + scale([1, 1.1, 1]) + cylinder(r = rod_diam/2 + thin_wall, h = rod_hole_height); + translate([motor_diam/2 + thick_wall - rod_diam/2 - thin_wall, + 0, segment_overlap + 2*rod_hole_side + rod_hole_height]) + scale([1, 1.4, 1]) + cylinder(r = rod_diam/2 + thin_wall, h = eps); + }; + +}; + +module motor_module() { + difference() { + motor_module_solid(); + + // top ring to hold the motor inside + translate([0, 0, -eps]) + cylinder(r = motor_diam/2 - motor_wall, + h = motor_wall + 2*eps); + + // motor hole + translate([0, 0, motor_wall - eps]) + cylinder(r = motor_diam/2, h = motor_len + 2*eps); + + // three rails inside the motor hole + translate([0, 0, segment_overlap + thick_wall]) difference() { + union() { + cylinder(r = motor_diam/2 + thin_wall, + h = motor_len - segment_overlap - 2*thick_wall + eps); + translate([0, 0, motor_len - segment_overlap - 2*thick_wall]) + cylinder(r1 = motor_diam/2 + thin_wall, r2 = motor_diam/2, h = thick_wall + eps); + }; + for (a = [60, 180, 300]) rotate([0, 0, a]) + translate([motor_diam/2 + 2.5, 0, -eps]) + cylinder(r = 3, h = infty); + }; + + // clip spring + for (r = [-clip_spring_angle/2, clip_spring_angle/2]) { + rotate([0, 0, r]) + translate([-thin_wall/2, 0, motor_len + motor_wall - clip_spring_depth]) + cube([infty, thin_wall, infty]); + }; + translate([0, 0, motor_len - eps]) + intersection() { + cylinder(r = motor_diam/2 + thin_wall, + h = thick_wall + 2*eps); + rotate([0, 0, -clip_spring_angle/2+eps]) + cube(infty); + rotate([0, 0, clip_spring_angle/2-eps]) + scale([1, -1, 1]) + cube([infty, infty, 8]); + }; + + + // rod hole + translate([motor_diam/2 + thick_wall + eps + rod_diam/2, 0, 0]) + cylinder(r = rod_diam/2, h = infty); + }; +}; + +// -------------------- CENTRAL TUBE --------------------- + +central_tube_h = 80; + +module central_tube_solid() { + cylinder(r = motor_diam/2 + thick_wall, h = central_tube_h); +}; + +module central_tube() { + difference() { + central_tube_solid(); + translate([0, 0, -eps]) + cylinder(r = motor_diam/2 + thick_wall - thin_wall, + h = infty); + }; +}; + +//------------------------- FRONT CONE ----------------------- +cone_h = 45; +cone_resolution = 40; + +function bez_i4(t, ctls) = + (pow(1-t, 3) * ctls[0]) + + (3 * t * pow(1-t, 2) * ctls[1]) + + (3 * pow(t, 2) * (1-t) * ctls[2]) + + (pow(t, 3) * ctls[3]); + +module bezier_cone(cps, res) +{ + for (t = [0:1:res]) + translate([0, 0, (bez_i4(t/res, cps))[0]]) + cylinder(r1 = (bez_i4(t/res, cps))[1], + r2 = (bez_i4((t + 1)/res, cps))[1], + h = (bez_i4((t + 1)/res, cps))[0] + - (bez_i4(t/res, cps))[0] + eps); +}; + +module front_cone_body() { + translate([0, 0, segment_overlap]) + bezier_cone([ + [ 0, motor_diam/2 + thick_wall ], // start + [ cone_h/2, motor_diam/2 + thick_wall ], // cp 1 + [ cone_h - motor_diam/2 - thick_wall, motor_diam/2 + thick_wall ], // cp 2 + [ cone_h, 0 ], + ], 40); + + translate([0, 0, segment_overlap-thick_wall+thin_wall]) + cylinder(r1 = motor_diam/2+thin_wall, + r2 = motor_diam/2 + thick_wall, + h = thick_wall - thin_wall + eps); + + cylinder(r = motor_diam/2+thin_wall, h = segment_overlap + eps); +}; + +module front_cone() { + difference() { + front_cone_body(); + translate([0, 0, segment_overlap]) + bezier_cone([ + [ 0.7*thin_wall, motor_diam/2 + thick_wall - thin_wall ], // start + [ cone_h/2-0.7*thin_wall, motor_diam/2 + thick_wall - thin_wall], // cp 1 + [ cone_h - motor_diam/2 - thick_wall + thin_wall - 1.4*thin_wall, motor_diam/2 + thick_wall - thin_wall ], // cp 2 + [ cone_h - 1.4*thin_wall, 0 ], + ], 40); + + translate([0, 0, segment_overlap-thick_wall+1.7*thin_wall]) + cylinder(r1 = motor_diam/2, + r2 = motor_diam/2 + thick_wall-thin_wall, + h = thick_wall-thin_wall + eps); + + translate([0, 0, -eps]) + cylinder(r = motor_diam/2, h = segment_overlap + 2*eps); + + // debug + // translate([0, 0, -eps]) cube(infty); + }; +}; + +module thread_holder() { + rotate([0, 90, 0]) { + translate([0, 0, -1.5]) difference() { + cylinder(r = 10, h = 3); + translate([0, 0, -eps]) + cylinder(r = 8, h = 3 + 2*eps); + }; + }; +} + +// thread_holder(); + +$fn = 128; + +translate([motor_diam + thick_wall, 0, 0]) + motor_module(); + +rotate([0, 0, 120]) +translate([motor_diam + thick_wall, 0, 0]) + central_tube(); + +rotate([0, 0, 240]) +translate([motor_diam + thick_wall, 0, 0]) + front_cone(); + -- 2.43.0